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Double Deep

Custom double deep racking—engineered in Canada, delivered globally

Double Deep Racking in Warehouse Storage

Double Deep Racking is a high-density warehouse storage system that stores two pallets deep on each side of an aisle. This setup reduces aisle space while increasing storage capacity, making it ideal for facilities handling multiple pallets of the same SKU. It offers a balance between selectivity and space efficiency, bridging the gap between selective racking and drive-in systems. 

Greenspace Industrial customizes and installs double deep racking solutions to maximize storage per square foot, improve handling speed, and optimize overall warehouse operations.

double deep
double deep

FAQs About Double Deep Racking Systems

It increases pallet storage density by minimizing unused aisle space, allowing more products to be stored in the same footprint without expanding the facility.

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Double Deep Racking: Roll-Formed vs Structural Steel

Feature Roll-Formed Steel Structural Steel
Strength Moderate High
Durability Lower Very High
Cost Lower Cost Higher Cost
Installation Quick, boltless Slower, bolted
Flexibility High Low
Ideal Use Case Light loads, adaptable Heavy loads, high-abuse areas

Roll-formed racking is lightweight, flexible, and cost-efficient—ideal for moderate loads and reconfigurable layouts.

Key Benefits

  • Easy to install – Clip-in or teardrop design (boltless)
  • Cost-effective – Lower material and labour costs
  • Adjustable – Shelf heights can be changed easily

Best For

  • Light to medium-duty pallet loads
  • Warehouses with changing configurations
  • Budget-conscious projects

Limitations

  • Less impact-resistant
  • Not ideal for abusive environments or heavy loads
Roll-Formed Racking

Structural steel racking is heavier, more durable, and impact-resistant—designed for high-capacity loads and harsh environments.

Key Benefits

  • High strength – Withstands heavy loads
  • Durable – Resists forklift impact and wear
  • Long lifespan – Ideal for permanent installations

Best For

  • Heavy pallet loads or high-density storage
  • Harsh conditions (e.g., freezers, 24/7 forklift traffic)
  • Facilities with long-term racking layouts

Limitations

  • Higher material and install cost
  • Less flexible for reconfiguration
Structural Steel Racking

Key Benefits of Double Deep Racking

Increased Storage Density

Increased Storage Density

Maximize your pallet capacity by storing two pallets deep per aisle face, reducing unused aisle space and optimizing every square foot of your warehouse.

Cost-Effective Expansion

Cost-Effective Expansion

Double deep racking allows you to scale your storage without expanding your facility, making it a budget-friendly solution for growing operations.

Reduced Aisle Requirements

Reduced Aisle Requirements

With fewer aisles needed, you can free up floor space for other operational needs like packing, staging, or material flow improvements.

Better Inventory Control for Bulk SKUs

Better Inventory Control for Bulk SKUs

Ideal for warehouses storing high volumes of the same SKU, it helps group products efficiently and supports faster picking and replenishment.

Supports LIFO Inventory Strategy

Supports LIFO Inventory Strategy

Suited for Last-In, First-Out inventory models, it’s a practical fit for businesses dealing with non-perishable or fast-moving identical products.

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